01WATTS → 50 MW CLASS
Electric motors
High-speed, high-torque and application-specific machines engineered around your duty cycle, envelope and environment.
PM · induction · synchronous · special topologiesElectromagnetic products / Extreme environments
Built for the limits of motion, power and environment.
From precision position feedback to electric motors and generators in the 50 MW class—engineered for space, downhole and the places ordinary hardware stops.
SYSTEM / EM
DUTY / EXTREME
POWER / 50 MW
01Electromagnetic product engineeringUK / GLOBAL
01 / Product families
Electromagnetic hardware, developed as a complete system.
We start with the real duty cycle, interfaces and environment—then engineer the electromagnetic, thermal, mechanical and manufacturing solution together.
02COMPACT → 50 MW CLASS
Generators
Generation systems balancing electromagnetic performance, rotor integrity, thermal limits and production reality.
high-speed · direct-drive · PM · wound-field03POSITION FEEDBACK
Resolvers + encoders
Rugged rotary sensing for temperature, shock, vibration, radiation, pressure and contamination extremes.
brushless resolvers · inductive encoders · custom geometry04FORCE + CONTROL
Linear actuators
Electromagnetic motion solutions tuned for force density, precision, response, stroke and packaging constraints.
tubular · flat PM · voice-coil · solenoid05HOLD + CONTROL
Electromagnetic brakes
Compact braking systems for controlled stopping, holding and fail-safe operation in demanding machinery.
fail-safe · permanent-magnet · eddy-current02 / Operating environments
Where ordinary hardware is not an option.
Space
Vacuum, radiation, launch loads, outgassing constraints and zero opportunity for service.
Downhole
High temperature, pressure, vibration and hostile fluids—deep below the point of easy recovery.
Subsea + marine
Pressure, corrosion, sealing and long-life duty in remote or permanently immersed systems.
Energy + industry
High power, continuous duty and the commercial pressure to improve efficiency without sacrificing uptime.
Aerospace
Low mass, tight envelopes, high reliability and performance that must survive severe mission profiles.
03 / Ways to work with us
Your product. Engineered all the way to repeatable production.
Choose the point where you need us. We can industrialise an existing design or take a defined requirement through engineering, validation and manufacture.
A
Industrialise your design
Your design.
Ready for volume.
We review and debug your product for reliable, economical manufacture—then establish the supply chain, tooling, quality controls and line needed to build it repeatedly.
- Design and risk review
- DFM, tolerancing and value engineering
- Prototype and pilot build
- Supplier and process qualification
- Manufacturing-line setup and transfer
B
Defined product delivery
Your requirement.
A production product.
We convert mission, duty-cycle and interface requirements into qualified electromagnetic hardware—with one engineering thread from architecture to production.
- Requirements and system architecture
- Multiphysics design and optimisation
- Detailed engineering and DFM
- Prototype, test and design iteration
- Contract manufacture and scale-up
04 / One continuous engineering thread
From field physics to factory floor.
- 01
Frame
Duty, interfaces, environment, risk and commercial constraints.
- 02
Engineer
Electromagnetic, thermal, mechanical and rotor design in parallel.
- 03
Prove
Prototype, instrument, test, correlate and remove uncertainty.
- 04
Industrialise
Processes, tooling, suppliers, controls and a repeatable production line.
05 / Integrated capability
Decisions made across the whole machine.
Exceptional products do not come from isolated analysis. Each decision is tested against the entire system and the way it will actually be manufactured.
Electromagnetic
Topology selection, analytical sizing, FEA, optimisation, losses, demagnetisation and control interaction.
Thermal + insulation
Loss mapping, cooling strategy, temperature limits, materials and insulation systems shaped around life.
Mechanical + rotor
Stress, dynamics, critical speeds, bearings, containment and carbon-fibre magnet retention for high-speed rotors.
Manufacturing + quality
DFM, process definition, tooling, supplier qualification, inspection, traceability and production-line setup.
06 / Why Fluxfeld
More than analysis.
More than a component supplier.
Product ownership stays clear
Your product and intellectual property remain yours. We provide the engineering and industrialisation capability to make it real.
Physics meets production
Design decisions account for materials, processes, suppliers, inspection and scale—not simulation results alone.
Built for the hard applications
High speed, high power, tight packaging and hostile environments are the starting conditions, not exceptions.
Fast, accountable progress
Engineer-led scoping, focused reviews and a defined route from quotation through prototype to industrialisation.
07 / Start a project
Bring us the difficult brief.
Share a duty cycle, a failing design, a performance gap or a production challenge. We will help define the fastest credible route forward.
enquiry@fluxfeld.com ↗